Polyurethane Foam Filled Wheel

Polyurethane Foam Filled Wheel
Details:
Size:10inch(3.00-4)
Rubber Tire Brand:INNOVA
Tread:IA2805
Material:Rubber and Polyurethane
Filler:Polyurethane
Rim Material:Aluminum
Color:Grey/Black
MOQ:300pcs
Delivery time:60-75days
Usage:wheelchair parts,mobility scooter parts
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Description
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About Company

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Corporate Growth Milestones

 

Nov 2015: Xiamen Aleader Tire & Wheel Industrial Co., Ltd. got registered, marking the official launch of brand operation.

Jul 2017: All production lines fully relocated to our self-owned standardized factory park in Longyan.

Jul 2020: Longyan Aleader Tire & Wheel Industrial Co., Ltd. was registered to expand dedicated output of mobility tires.

Mar 2023: The Xiamen R&D branch settled in the joint lab co-built with CAS Rare Earth Research Institute.

May 2023: Aleader (Longyan) New Material Co., Ltd. completed registration and settled in Longyan Innovation Park, launching two core product lines simultaneously.

Corporate Values & Team Ethic

 

Corporate Mission: Develop safe, convenient and comfortable material accessories for people's daily mobility.

Long-term Objective: Grow into a benchmark manufacturer within the global polyurethane material application industry.

Core Codes of Conduct: Implement plans with dynamic adjustment, sustain constant innovation, and balance staff growth and social accountability. Team Ethic: All staff cooperate closely, engaging in the industry with perseverance, concentration and pioneering spirit. Brand Motto: Dream Integrity Quality Pragmatism

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Five Core Product Categories & Revenue Ratio

 

Revenue proportion of five core PU product lines: Microcellular elastic solid tires 70%, high-resilience foam products 10%, integral skin molded parts 10%, PU sponge blanks 5%, rigid foam fillers for carbon fiber wheelchairs 5%

  • Microcellular Elastic Solid Tires (PU foam-filled FF rubber tires included) Composited by rubber outer cover and microcellular PU inner core, with evenly distributed pores sized 50–100 microns. Inflation-free, puncture-proof, silent, shock-absorbing, heavy-load and maintenance-free, with outstanding wear & aging resistance for wheelchairs, scooters, service robots and tool trolleys.
  • High-resilience Foam Products Long-term supplier of memory foam pillows for global brand Sealy. Steady cushioning and rebound performance support its application in sleep accessories and rehabilitation cushions.
  • Integral Skin One-piece Molded Parts Custom integrated foam components for medical armrests, back supports, seat pads and infant safety seats, featuring dense wear-resistant outer skin without secondary assembly.
  • PU Sponge Blanks Multi-density sponge raw materials available for cutting and die-cutting, widely used as cushion fittings for household goods and rehabilitation devices.
  • Rigid PU Foam Fillers for Carbon Fiber Wheelchairs Designed for structural support of carbon fiber wheelchairs, also applied to lightweight fishing tackle and model aircraft, balancing low density and high structural rigidity.

All-round Application Fields

 

Rehabilitation Mobility Gear: Electric wheelchairs, medical nursing beds, walking supports, mobility scooters Daily Transport Tools: Baby strollers, shared e-bikes, lightweight electric scooters Intelligent Industrial Equipment: Service robots, multi-purpose tool trolleys, small agricultural machinery Special Lightweight Components: Carbon fiber wheelchairs, competitive fishing tackle, model aircraft structural fillers HVAC Supporting Materials: PU/PIR thermal insulation panels for central air ducts, matched duct processing spare parts

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Products Introduction

 
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Not Just Traditional Cyber & Immigration Firm

 

We take standard commercial rubber tire shells as the base of this wheel. The foaming material expands evenly to occupy every corner inside the tire and solidify into an elastic supporting layer, with no empty pockets or uneven density anywhere. Unlike single solid PU wheels that rely solely on hard polymer, this product keeps the original flexible rubber outer layer. The curved side walls can deform slightly under load to absorb minor road shocks, bringing a pliable contact feel that pure solid wheels cannot replicate. The foam stays tightly adhered to the inner rubber wall even after months of frequent rolling, with no separation or sliding inside the tire.

Daily Commute Safety & Cut Down Regular Maintenance Work

 

After foam filling, the tire no longer holds air, which completely rules out the common troubles of pneumatic tires. Scattered sharp scraps on roads, such as iron nails, stone chips and broken ceramic pieces, will not lead to slow leakage or sudden flatting mid-use. Users do not need to carry inflator tools or spare repair kits when going out. The matching rubber tread comes with factory anti-wear texture, slowing down surface abrasion during daily travel on asphalt roads, residential walkways and indoor hard floors. There is no need to check air tightness every few days, which saves plenty of time spent on routine upkeep for light transport devices.

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Specification
Size 3.00-4
Rubebr Tire Brand INNOVA
Tread IA2805
Material Rubber and Polyurethane
Filler Polyurethane
Rim Material Aluminum
Color Grey/Black
MOQ 300PCS
Lead Time 60-75days

 

 

 

How To Check The Air Void Inside Foam Filled Tyres After Foaming PU?

Technology: we do a full tire shaping process before production. Our filling process uses centrifugal rotation to uniformly fill the PU raw materials into the tires and fully realize complete bonding between the tire and PU Foam, thus avoiding any air voids inside.

 

Every time replacing the material or starting the machine, we will cut one tire to check the inside of the tire to ensure there are no air voids or separations in the product.

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