PU Foam Core Tyre

PU Foam Core Tyre
Details:
Size:9inch(2.80/2.50-4)
Rubber Tire Brand:INNOVA
Tread:IA2817
Material:Rubber and Polyurethane
Filler:Polyurethane
Rim Material:Aluminum
Color:Grey/Black
MOQ:300pcs
Delivery time:60-75days
Usage:wheelchair parts,mobility scooter parts
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Description
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Products Description

 

PU Foam Insert Wheel Product Brief

These rubber wheels with built-in PU foam cores act as standard rear wheel spare parts for all types of powered wheelchairs. Every wheel assembly adopts a dual-layer composite setup, combining durable outer rubber casing and microcellular polyurethane elastomer filling fully injected into the tyre cavity. To guarantee stable wear resistance and consistent product quality, we only source finished rubber tyres from two trusted mainstream manufacturers: Cheng Shin and Innova. The integrated foam filling eliminates the hidden trouble of air leakage, delivering steady load capacity and smooth rolling performance for daily rehabilitation mobility use.

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Functional Advantages & Multi-Scenario Utilization of PU Foam Insert Tyres

Shortened as foam insert tyres, this composite wheel unit combines tough rubber outer skin and microcellular PU elastomer inner filling. It boasts outstanding practical strengths including zero air refilling, strong anti-piercing property, stable shock absorption, zero daily upkeep and high travel safety. These wheels are widely fitted on rehab wheelchairs, elderly mobility scooters, baby carriages, service robots, workshop transport trolleys and light athletic gear. Retaining the classic appearance of standard rubber tyres, it fully fixes the common flaws of inflatable tyres such as puncture failures, slow air loss, sudden deflation and recurring routine servicing work.

 

 

Centrifugal Pouring Forming Craft for PU Foam Encapsulated Rubber Tyres

We adopt rotary casting craft to complete polyurethane foam encapsulation inside rubber tyre shells. Guided by centrifugal force during rotation, foaming materials form differentiated density structures across the tyre interior. The ground-contacting tread layer forms compact solid texture for durable wear resistance, while tyre sidewalls retain soft elastic property. Foam materials spread uniformly across the entire cavity without uneven agglomeration or hollow voids, delivering balanced shock buffer performance. The optimized internal structure greatly offsets road bumps and vibration, offering consistent smooth rolling experience for all mobility equipment users.

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Specification
Size 9inch(2.80/2.50-4)
Rubber Tire Brand INNOVA
Tread IA2817
Material Rubber and Polyurethane
Filler Polyurethane
Rim Material Aluminum
Color Grey/Black
MOQ 300pcs
Certificates

ISO9001:2015

ROHS 2.0, REACH, PAHS, EN14372:2004, TUVRheinland

 

About Company

Brand Origin & Multi-site Industrial Layout

Founded in Xiamen in 2015, the brand's core manufacturing hub is situated in Longyan, with Aleader (Longyan) New Material Co., Ltd. as its main operating entity. Multiple branch divisions have been deployed to build an integrated industrial layout covering cutting-edge R&D, mass manufacturing and HVAC supporting processing.

Xiamen R&D Branch: Located at the Xiamen Rare Earth Materials Research Center under Haixi Institute, Chinese Academy of Sciences. Supported by this national-level rare earth research platform, we maintain long-term industry-university-research cooperation with top specialists across material disciplines, serving as the core incubation base for new PU formulas and advanced material systems.

Longyan Headquarters Production Base: Hosts the main factory and a dedicated wheel & tire manufacturing subsidiary within Longyan Innovation Park, undertaking mass production of all polyurethane product lines.

UNT Branch (Xinyonghua Division): Specializes in the R&D, production and sales of PU/PIR thermal insulation panels for central air-conditioning ventilation ducts. It also supplies duct fittings and processing tools, alongside full technical guidance for the installation and construction of PU/PIR duct systems.

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Standardized Organizational Structure

The company adopts a general manager-led management framework, with four vice presidents in charge of R&D, business development, general administration and production respectively, plus an independent quality assurance director.

R&D Center: Product Design Team, Material Process Team, Formula Lab, Project Development Team

Business & Marketing Center: Domestic Sales Department, International Sales Team, Customer Technical Support Department, Brand Marketing Team

General Administration Center: Finance, HR & Admin, Procurement Management, Warehouse & Logistics

Production & Manufacturing Center: Production Planning, Equipment Maintenance, Finished Goods Storage, Plant Logistics

Quality Control Center: Incoming Inspection, In-process Patrol Inspection, Finished Product Testing, Quality Engineering, System Internal Audit

Complete R&D & Testing Equipment

Joint Lab: Shared R&D laboratory built together with Xiamen Rare Earth Institute, CAS.

Self-owned standardized testing lab: Equipped with more than ten sets of precision testing instruments for comprehensive performance verification and strict pre-delivery quality inspection. Equipment list: Vision measuring machine, gravel abrasion tester, impact tester, runout & side impact tester, Akron abrasion machine, rolling smoothness tester, durability running tester, salt spray tester, pressure recovery tester, universal tensile testing machine, UV aging test chamber, programmable temperature & humidity chamber.

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Long-term Future Vision

We take "setting industrial standards and leading the development of segmented polyurethane tracks" as our long-term development direction. We keep deepening technological innovation and refined supporting services to expand global market footprint. In the future, we aim to become a benchmark service provider across the full PU industrial chain, supplying high-performance polyurethane materials and integrated supporting solutions to worldwide markets, and jointly build a brand-new industrial landscape with partners at home and overseas.

 

 

 

 

 

 

 

 

 

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